ZX200-3 Fuel Filter Assy Assembly 4679980 4649267 4676385 for Hitachi 4679980 4649267
Premium ZX200-3 Fuel Filter AssemblyProduct OverviewEnsure the longevity and optimal performance of your heavy machinery with our high-quality ZX200-3 Fuel Filter Assembly. Designed as a direct replac
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Premium ZX200-3 Fuel Filter AssemblyProduct OverviewEnsure the longevity and optimal performance of your heavy machinery with our high-quality ZX200-3 Fuel Filter Assembly. Designed as a direct replac
Premium ZX200-3 Fuel Filter Assembly
Product Overview
Ensure the longevity and optimal performance of your heavy machinery with our high-quality ZX200-3 Fuel Filter Assembly. Designed as a direct replacement for Hitachi excavators, this essential component with part numbers 4679980, 4649267, and 4676385 plays a critical role in protecting your engine's sophisticated fuel system from harmful contaminants.
Engineered to meet stringent quality standards, our fuel filter assembly provides superior filtration, ensuring clean fuel delivery to critical components like fuel pumps and injectors. This translates into reliable operation, extended engine life, and reduced maintenance costs for your valuable equipment.
Key Product Parameters
| Part Numbers | 4679980, 4649267, 4676385 |
| Structure Type | Cartridge Filter |
| Outer Diameter (OD) | 94 mm |
| Inner Diameter (ID) | 26 mm |
| Overall Height | 155 mm (+10 mm tolerance) |
| Filtration Precision | ≤15 μm |
| Filtration Efficiency | ≥99.9% |
| Weight | Approx. 0.5 kg |
| Material | High-grade Filter Paper/Metal |
Unmatched Advantages & Selling Points
Perfect Fit & OEM Standards: Our fuel filter assembly is precisely manufactured to match the original equipment specifications, ensuring seamless integration and optimal performance within your Hitachi machine's fuel system.
Superior Contaminant Removal: With a filtration efficiency of ≥99.9%, it effectively captures minute dirt particles, rust, and water, preventing them from damaging sensitive engine components.
Enhanced Engine Protection: By providing clean fuel, this filter safeguards your fuel pump, injectors, and other critical parts, significantly extending their operational lifespan and reducing wear.
Optimized Performance: A clean fuel supply ensures the engine operates smoothly, maintains consistent power, and delivers optimal fuel economy, even under demanding conditions.
Durable Construction: Crafted from carefully selected, high-quality materials and undergoing standard production and heat treatment processes (like carburizing, nitriding, and induction hardening), this filter is built for exceptional durability and reliability.
Reduced Downtime: Proactive filtration minimizes unexpected breakdowns and costly repairs, maximizing your equipment's uptime and productivity.
Environmental Responsibility: Efficient filtration contributes to lower emissions and helps prevent fuel leaks, promoting a greener and safer operation.
Assured Quality: Backed by a comprehensive warranty and hassle-free return policy, coupled with dedicated round-the-clock support, you can purchase with confidence.
Applicable Equipment
This Fuel Filter Assembly is specifically designed for a wide range of Hitachi excavators and compatible with other heavy machinery, ensuring broad applicability and ease of replacement:
For Hitachi Excavators:
ZX110-3
ZX120-3
ZX130-3 / ZX130K-3 / ZX130LCN-3F-AMS
ZX200-3 / ZX200LC-3 / ZX200-3F
ZX210-3 / ZX210H-3 / ZX210K-3
ZX225US-3 / ZX225USR-3
ZX240-3 / ZX240N-3
ZX250-3 / ZX250H-3 / ZX250K-3
ZX270-3
ZX330-3
ZX350-3 / ZX350H-3 / ZX350K-3
ZX450-3 / ZX470H-3
ZX850-3
And many other Hitachi ZAXIS-3 series excavators and related models.
Cross-Compatible with:
CASE IH Crawler Excavators
ISUZU Crawler Excavators
KOBELCO Crawler Excavators
NEW HOLLAND Crawler Excavators
YANMAR Crawler Excavators
And other machinery referencing part numbers 4679980, 4649267, 4676385.
Application Scenarios & Case Analysis
Hitachi excavators, particularly the ZX200-3 series, are versatile heavy machines deployed across numerous demanding industries. This fuel filter assembly ensures these machines perform reliably in the toughest environments:
Construction & Infrastructure Projects: Used for earth-moving, trenching, foundation work, and general excavation in residential, commercial, and large-scale infrastructure developments like road construction and bridge building.
Case Study: In a major highway expansion project, a fleet of ZX200-3 excavators consistently operated in dusty conditions. Regular replacement of the fuel filter assembly was crucial in preventing fuel system clogs, minimizing engine wear, and ensuring uninterrupted digging cycles, thus keeping the project on schedule and preventing costly delays due to fuel system failures.
Mining & Quarrying Operations: Employed for overburden removal, material handling, and extracting raw materials in mines and quarries where machinery faces extreme operational hours and challenging environmental conditions.
Case Study: A ZX200-3 excavator working in an open-pit mine experienced reduced fuel efficiency and occasional power loss. Diagnosis revealed a severely clogged fuel filter due to contaminated diesel. Replacing the filter with our high-efficiency assembly immediately restored optimal engine performance, highlighting the direct correlation between proper filtration and operational efficiency in high-intensity mining applications.
Forestry & Agriculture: Utilized for land clearing, forest road construction, and various agricultural tasks where robust machinery is essential for operating in diverse terrains and handling organic debris.
Demolition & Recycling: Involved in dismantling structures, sorting debris, and loading materials, often encountering abrasive particles and varied fuel quality from mixed sources.
In all these scenarios, the ZX200-3 Fuel Filter Assembly stands as a frontline defense, ensuring that the engine receives clean fuel, preventing damage, and maintaining the machine's powerful output and reliability, directly contributing to project success and operational profitability.
Related & Similar Products
To maintain the complete integrity and performance of your Hitachi excavators, consider these complementary filtration products:
Air Filters: Essential for protecting the engine from airborne dust and debris, applicable to all Hitachi excavator models and heavy equipment.
Oil Filters: Crucial for maintaining engine oil cleanliness, extending engine life, compatible with various Hitachi engines.
Hydraulic Filters: Safeguard the hydraulic system from contaminants, ensuring smooth operation of excavator attachments and cylinders. Applicable to all Hitachi hydraulic excavators.
Cabin Air Filters: Improve operator comfort by filtering dust and allergens from the cabin's air, suitable for all excavator cabs.
Fuel Water Separators: Often integrated with or preceding the fuel filter, these units are vital for removing water from diesel fuel, especially in challenging environments. Applicable to diesel-powered heavy equipment.
We stock a wide range of filters from reputable brands and OEM specifications, ensuring comprehensive filtration solutions for your heavy equipment needs, including models from Komatsu, John Deere, Kubota, CAT, and more.
Installation & Maintenance: Common Issues & Solutions
Proper installation and regular maintenance are paramount for the efficiency and lifespan of your fuel filter and overall engine health. Here are common issues and their solutions:
Common Problems:
Clogged Filter:
Cause: Accumulation of dirt, debris, contaminants, or wax particles (in cold weather).
Symptoms: Decreased engine power, poor fuel economy, difficulty starting, rough idling, engine misfires, power loss, black smoke from exhaust, unusual engine noises (knocking/sputtering).
Damaged Filter/Seals:
Cause: Physical damage during handling/installation, rust/corrosion from exposure, degradation of seals/gaskets over time.
Symptoms: Fuel leaks, reduced filtration efficiency, unfiltered fuel entering the engine, signs of moisture/water contamination.
Improper Installation:
Cause: Filter not seated correctly, seals not creating a tight seal, overtightening leading to damage.
Symptoms: Fuel leaks, air ingress into the fuel system, poor engine performance, filter dislodgment.
Solutions:
Adhere to Regular Replacement Schedule: Follow the manufacturer's recommended service intervals (e.g., every 500 operating hours or as per your equipment's manual). This is the most effective preventive measure.
Use High-Quality Filters: Always choose high-quality replacement filters like our ZX200-3 assembly to ensure maximum filtration efficiency and durability.
Inspect During Maintenance: Regularly visually inspect the fuel filter and its housing for any signs of physical damage, cracks, leaks, or excessive debris accumulation. Check seals and gaskets for degradation.
Ensure Clean Fuel:
Source fuel from reputable suppliers.
Keep fuel tanks topped up to minimize condensation, especially in humid or cold environments.
Consider using fuel additives, particularly those designed to prevent deposit buildup and inhibit microbial growth.
Proper Installation Techniques:
Always follow the equipment's service manual for specific installation instructions.
Ensure mating surfaces are clean and free of debris.
Lubricate O-rings/gaskets as recommended.
Tighten to specified torque settings to avoid overtightening or under-tightening.
Winter Fuel Management: In cold climates, use winter-grade diesel or appropriate anti-gelling additives to prevent wax particle formation that can clog filters.
By following these best practices, you can significantly prolong the life of your fuel system components, reduce operational costs, and keep your Hitachi excavators running smoothly and efficiently.
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